There are many reasons why a dust collecting system fails to operate properly. sometimes the solution may required brand new system or a complete re-construction of the existing system. These different ways are some time very costly in terms of capital to spend and downtime. But fortunately, we have an another option , and that is Pleated Dust collecting element.
The filter elements are manufactured to fit directly into your existing bag house tube sheet , replacing traditional filter bags and cages. This technology is a combination of filtration media with an inner support core into a one-piece element that can directly reduce installation time and costs.. Each filter element is custom manufactured with the right top, media, core, and bottom to fit your existing dust collector and provide maximum benefit to your product and organization.
Technical Data of Pleated Dust Collecting Elements
- This Filter element can be used in New system or as a retrofit in existing Dust collector.
- Molded urethane top is available in a variety of styles and sizes to fit a wide range of tube sheet holes. Other materials or designs are available for higher temperatures and unique application.
- One – piece design eliminate the need for filter bags and cages , significantly reducing installation time.
- Inner core is constructed from polypropylene or expanded metal , depending on your application needs.
- Pleat depth and spacing are customized for specific applications to allow for improved dust cakerelease. The pleated design increase filtration surface area up to 2 – 3 time.
- Molded bottom helps resist abrasive wear at the bottom of the elements
Make Of Construction
Media
- Spun bond Polyester ( Standard )
- Polyester with oil / water repellant finish
- White polyester laminated with PTFE Membrane
- Spun bond polyester with carbon impregnation
- Spun bond polyester with PTFE membrane and carbon impregnation
- Spun bond Polypropylene
- Stiffened Aramid felt ( can also be laminated with PTFE membrane )
- Stiffened PPS felt ( can also be laminated with PTFE membrane )
- Stiffened acrylic
- Stiffened fiber glass
Tops
- Molded Polyurethane for Top and Bottom Load styles
- Injection Molded EPDM for Top and Bottom Load styles. ( white available for food grade application )
- Galvanized or Stainless Steel Metal ( Top – load styles only ) installed with Snap band Cuff
- Hard Polyurethane ( Top – load styles only ) installed with Snap band Cuff
- Flange Style Top – Load
Inner Cores
- Polypropylene
- Perforated Metal
- Expanded Metal
- ( Each available in galvanized or stainless steel )
Bottoms
- Molded Polyurethane Puck
- Hard Polyurethane Puck
- Galvanized or Stainless Steel Pan
Construction Options
- Higher Temperature components
- Customized length and diameter
- Customized pleat count
- The standard Temperature is : 83°C to 260°C ( Depend on Element choice )
Application
- Food & Pharmaceutical Industries
- Primary Aluminum
- Paint & Pigment Industry
- Chemical Industry
- Cement & Rock Dust
- Metals
Pleated Dust Collecting Elements
We, Ami Enterprise are one of the leading Pleated Dust collection elements Manufacturer and supplier in Ahmedabad, Gujarat, India. Our dust collection cartridges can be modified with different coatings on 100% polyester media as per the application requirements. This unique & finished material provides features of high durability, good pleat ability, and unique structure of very fine filament yarn which offers high presentation in filtration. Thermally tight bonded media provides excellent pleat ability, better wash ability, fine dust release, stable structure, & good resistance of particle saturation into the media.
Dust collectors was originally designed to build the dust collection cartridges in equipment, where as pleated bags can be used for existing dust collector in place of conventional dust collection bags, without modification. This polyester media is made of high firmness filament yarn without using any necessary agent. So, this material is very stable against hot gas attach & structurally strong. The paper filter media exhibits the surface filtration and excellent bar release properties. The treatment of filter media is selected based on application requirement.Â
Dust collectors manufacturers / original equipment materials can replace conventional tube bags with pleated dust collection elements with minor changes in the present apparatus design. One of the most important advantages of using standard filter bags in your dust collection system is they are more affordable than pleated filters. We are the Pleated Dust collection elements supplier and exporter in Uae, Malaysia, jaipur, cebu, Qatar, etc . Contact us or query now for more information.